Soldering Iron Tip Preserver Circuit Diagram

This is a Soldering Iron Tip Preserver Circuit Diagram. Although 60/40 solder melts at about 200&degC, the tip temperature of a soldering iron should be at about 370&degC. This is necessary to make a good quick joint, without the risk of overheating delicate components because the iron has to be kept on the joint for too long. Unfortunately, at this temperature, the tip oxidises rapidly and needs constant cleaning. That's where this circuit can help - it keeps the soldering tip to just below 200&degC while the iron is at rest. Oxidisation is then negligible and the iron can be brought back up to soldering temperature in just a few seconds when needed. In addition, normal soldering operation, where the iron is returned to rest only momentarily, is unaffected because of the thermal inertia of the iron. Two 555 timers (IC1 & IC2) form the heart of the circuit. 

Soldering Iron Tip Preserver Circuit diagram:

Soldering Iron Tip Preserver Circuit Diagram

IC1 is wired as a monostable and provides an initial warm-up time of about 45 seconds to bring the iron up to temperature. At the end of this period, its pin 3 output switches high and IC2 (which is wired in astable configuration) switches the iron on - via relay RLY1 - for about one second in six to maintain the standby temperature. The presence of the iron in its stand is sensed by electrical contact between the two and some slight modification of the stand may be necessary to achieve this. When the iron is at rest, Q1's base is pulled low and so Q1 is off. Conversely, when the iron is out of its stand, Q1 turns on and pulls pins 2 & 6 of IC2 high, to inhibit its operation. During this time, pin 3 of IC2 is low and so the iron is continuously powered via RLY1's normally closed (NC) contacts. Note that the particular soldering iron that the circuit was designed for has its own 24V supply transformer. Other irons may need different power supply arrangements. The warm-up time and standby temperature can be varied by altering R2 and R5, as necessary.

Author: Alan March - Copyright: Silicon Chip Electronics

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Protection For Your Electrical Appliances

Here is a very low-cost circuit to save your electrically operated appliances, such as tv, tape recorder, refrigerator, and other instruments during sudden tripping and resumption of mains supply. Appliances like refrigerators and air-conditioners are more prone to damage due to such conditions. The simple circuit given here switches off the mains supply to the load as soon as the power trips. The supply can be resumed only by manual intervention. Thus, the supply may be switched on only after it has stabilised.

Protection For Your Electrical Appliances Circuit diagram :

Protection For Your Electrical Appliances

The circuit comprises a step-down transformer followed by a full-wave rectifier and smoothing capacitor C1 which acts as a supply source for relay rl1. Initially, when the circuit is switched on, the power supply path to the step-down transformer X1 as well as the load is incomplete, as the relay is in de-energised state. To energise the relay, press switch S1 for a short duration. This completes the path for the supply to transformer X1 as also the load via closed contacts of switch S1. Meanwhile, the supply to relay becomes available and it gets energised to provide a parallel path for the supply to the transformer as well as the load.

If there is any interruption in the power supply, the supply to the transformer is not available and the relay de-energises. Thus, once the supply is interrupted even for a brief period, the relay is de-energised and you have to press switch S1 momentarily (when the supply resumes) to make it available to the load. Very short duration (say, 1 to 5 milliseconds) interruptions or fluctuations will not affect the circuit because of presence of large value capacitor which has to discharge via the relay coil. Thus the circuit provides suitable safety against erratic power supply conditions.

Author : MALAY BANERJEE

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